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ATLOSON › Manuals › VATIRO T4000ENGINEERED FOR EXTREME CONDITIONS
ATLOSON · V5 · English

VATIRO T4000 Installation & Operation Manual

VATIRO T4000 · English · 11 PDF pages

Supplied V5 edition, marked draft for approval. Unresolved values remain ‘To be confirmed’. Check the delivered unit’s SKU, fuel, voltage, serial number and controller revision; references are not proof of compatibility.

Current ATLOSON warranty excludes burners. Original documents may describe earlier terms; consult the current warranty on the product page.

Complete manual downloads

Current catalogue configurations

These links show the current catalogue identifiers. Reference SKUs in the supplied V5 manual may differ; confirm the delivered unit before installation or ordering.

VATIRO T4000: power, voltage and fuel in the current catalogue
ConfigurationPowerVoltageFuel
ATL4001 · Complete system4 kW12VDiesel
ATL4002 · Complete system4 kW12VGasoline

01 Identification, safety and use

Source PDF pages: 2

This manual accompanies model VATIRO T4000. Record SKU, serial number, voltage, fuel and revision before installation. Accessories, functions and protective devices depend on the supplied variant.

Cabin heating for vans, work trucks, recreational vehicles and mobile equipment. Select according to insulation, climate, volume and air exchange.

01 Identification, safety and use
SKUFuelVoltage
ATL-VAT-ER40-D12Diesel12V

Carbon monoxide: combustion gases must remain outside occupied spaces. Do not operate in a garage or other enclosed location. Keep intakes and flue outlets clear, especially after snow, mud or travel.

Fuel smell, abnormal smoke, leakage or a CO alarm: stop use, move occupants away and have the installation inspected. Do not restart to conceal a fault. Contact emergency services if there is immediate danger.

Fire and burns: keep combustible materials away from the appliance, hot ducts and exhaust. Do not use the service compartment for storage. Allow cooling before inspection and keep children away from hot surfaces.

Power: use the nameplate voltage. Never increase a fuse rating or bypass protection. For a normal stop, allow the controlled cooling cycle to finish before disconnecting power.

Stop before refuelling. Fuel, combustion, gas and mains work require a qualified professional. Install and maintain a CO detector suitable for the application according to its own instructions.

Air heating: cabin air passes through the heat exchanger and returns warm; it must remain separate from exhaust. Confirm duct size, length and resistance, return air, grilles and outlet protection. Do not close all outlets. No domestic-water circuit is documented for this family.

02 Variant specifications

Source PDF pages: 2
02 Variant specifications
Common specificationValue
FuelDiesel
Operating voltage12 V DC
Heat output class4 kW
Heat output4 kW class
Approximate output≈13,600 BTU/h
ControllerProgrammable digital controller

For unpublished values, use the supplied variant's nameplate and data sheet: starting current, fastening torque, pressure, pump flow and protection devices cannot be inferred from power.

03 Recommended applications and output selection

Source PDF pages: 2

Select according to insulation, outdoor temperature, heated volume and air exchange. For domestic water: water demand, pressure and frost protection. Engine displacement and engine coolant volume are not applicable to this unit.

04 Assembly identification

Source PDF pages: 2, 3

Clean air Heat exchanger Hot air

Power supply Protection Appliance

Controller

Fuel Pump / supply Appliance

Combustion air Appliance Outdoor exhaust

Functional identification diagram. A revision-specific internal drawing must accompany any disassembly work.

05 Step-by-step installation

Source PDF pages: 4, 5

STEP 1 - Prepare and secure

Select a rigid base. Check clearance for ducts and maintenance. Position the supplied gasket and template before drilling. Separate the occupied area from the combustion area.

STEP 2 - Distribute hot air

Provide a clear return-air route. Secure ducts without crushing them and protect outlets from luggage. Avoid direct recirculation from the hot outlet to the inlet.

Mounting, seal and lower connections Air distribution

STEP 3 - Install the fuel supply

Secure the tank, pickup, filter and pump compatible with the variant. Cut the tube cleanly; insert both ends until they meet inside the connector to avoid bubbles. Keep lines away from hot parts.

ACTION DETAIL - schematic

Insert both tubes until they meet.

Detail: no air pocket between tubes.

STEP 4 - Install intake and exhaust

Use the supplied ducts. Secure ends and direct gases outside the vehicle, away from openings. Provide condensate drainage according to installation; no water pockets or contact with a fuel line.

Pump connections Pump orientation

STEP 5 - Connect and test

Connect the protected harness and compatible AT1192 controller. Check polarity and voltage under load. Perform ignition, steady operation and complete shutdown; check odors, leaks and overheating.

06 Electrical connections

Source PDF pages: 6

DC battery Fuse holder ECU / unit T4000

+ protected near the battery; dedicated - return

Compatible controller Signal harness

Schematic. Pins, rating and voltage: use the supplied harness.

Maintain power during cooling. Normal shutdown uses the controller; do not install a switch that interrupts the cycle. Protect cables and connections against water, abrasion and heat.

Circuit detail for the illustrated family. Drawing labels identify components; check connectors, voltage and options on the supplied harness. A mains connection cannot be inferred from nominal power alone.

07 Initial commissioning

Source PDF pages: 7
07 Initial commissioning
CheckResult to verify
Rating plate and controllerSKU, voltage, fuel and connectors match
MountingMountings, clearances, ducts and outlets checked
Fluid circuitFilled and bled; no leaks
Supply under loadVoltage measured during starting
Complete cycleIgnition, operation, setpoint and shutdown/cooling tested
DeliveryRating-plate photo, measurements, date and installer recorded

08 Operation and controls

Source PDF pages: 7, 8

AT1192 - controls for the illustrated air configuration. The coolant configuration uses its own menus.

On the documented OLED revision, a long press on the confirmation knob from the working screen controls on/off. The reference defines long as more than 2 s and short as less than 2 s. Confirm this behaviour on AT1192 before issuing customer instructions.

For the documented air heater, short-press to open mode selection, rotate to choose, short-press to confirm and use Back to exit. Reference modes are power, thermostat and ventilation. Do not transfer these modes to coolant heating.

The coolant panel has specific coolant-temperature and duration settings. Check the applicable ranges, durations, menus and thresholds for the ATLOSON unit on the rating plate and supplied variant sheet. Do not use shortcuts from an older seven-day timer on the OLED panel.

Clock and timers: confirm firmware-specific labels and sequence, set the clock and supervise a test schedule. Disable unused events. Priming, resets, Bluetooth and updates require the exact revision manual.

GSM: confirm module reference, available network, SIM, wiring, commands and status feedback. No SMS command is assumed here. The panel alone does not establish that cellular connectivity is fitted.

The supplied T2000 manual describes holding the knob for 2 seconds to start or stop, a short press to select and rotation to adjust. On the corresponding revision, “Variable Heat” selects P1-P7; “Thermostat” sets cabin air at 5-35 °C; “Ventilation” runs the fan only. Select modes with the heater completely stopped. Flashing “OFF” means cooling; a dark screen does not prove shutdown. These air modes must not be applied to coolant heating. Confirm panel and ECU revision if screens differ.

For the revision in the T2000 PDF, set “Time” first. With the heater stopped, open “Timer”, select the arrow beside “Timer1”, “Timer2” or “Timer3”, then set “WEEK”, “START”, “Duration”, “MODE” and its value; save with “OK”. The stated minimum duration is 10 minutes. S M T W T F S runs Sunday to Saturday. Selecting the program name enables/disables it; the arrow edits it. Review all three programs and perform an attended test. Disable every timer before refuelling, entering an enclosed workshop or a hazardous area. Confirm labels and limits on other firmware.

The gear button opens settings. “Information” exposes “Heater”, “Panel”, “Air pressure” and “Run time” where available. The T2000 PDF states: steady blue initializing; flashing blue communication lost; steady green operating; steady red stopping; flashing green fault. Photograph the message before leaving the screen.

GSM-compatible marketing does not include a module, SIM, service plan or protocol automatically. A “Bluetooth” menu does not establish GSM connectivity. Confirm hardware, network and exact commands; test remote control with an operator present.

08 Operation and controls
SituationAction
Before departure or overnightCheck fuel level, battery charge and air inlets/outlets. Remove snow, mud or luggage that could block ducts. Check that the exhaust does not discharge beneath a window, door or air intake.
Start and adjustStart with the compatible controller and allow the ignition cycle to finish. Select thermostat mode to maintain a temperature or power mode for constant output, if available. An older rotary controller and AT1192 may use different sequences.
During heatingMonitor warm air, odors and noises. Do not close any duct required for minimum airflow. A sensor in a hot-air pocket can stop heating too early; correct its position instead of changing combustion parameters.
Shutdown and prolonged storageStop with the controller and wait for cooling to finish before switching off the main power. For T2000, follow the monthly maintenance cycle and hours listed in the maintenance section. For other versions, confirm the interval with ATLOSON.

09 Maintenance and winterization

Source PDF pages: 8
09 Maintenance and winterization
WhenWork
Before useCheck fuel, battery, ducts, outlets, connections and absence of leaks.
After transportInspect mountings, cables, ducts and exposed components.
Before the seasonSupervised test; full inspection of combustion and protective devices.
After repairSuitable seals, leak test, complete cycle and measurements recorded.

Before use and after travel, inspect ducts, supports, openings, fuel lines and accessible connections. Once cool, remove external debris without directing water into the intake or flue.

Before the season and after storage, have the installation, battery, protection, tightness and combustion checked. Hour-based intervals, exercise-run duration and component life remain to be confirmed for the exact model and revision.

The user may keep access clear and clean cold surfaces using material-appropriate methods. Burner, exchanger, pump, sensor and ECU removal is qualified service work. Do not adjust fuel delivery or thermal protection.

After repair, require leak checks and a full cycle. Record date, hours, symptom, code, part SKUs and technician. Confirm applicable warranty terms with ATLOSON; other warranty policies are not transferred.

10 Troubleshooting and fault codes

Source PDF pages: 8
10 Troubleshooting and fault codes
SymptomAction
Display offCheck the permitted power supply, visible connection and identified protection device; a fuse that blows again requires professional diagnosis.
No ignition / flameoutRecord the code and check fuel level and visible obstructions. Do not repeat starting or priming attempts; have fuel dosing and combustion checked.
Overheating / low heat outputKeep air passages clear. On a coolant circuit, allow cooling before checking the level; have air bleeding, circulation and pump checked. Do not bypass the sensor.
Smoke / odor / leakStop using the system and have it inspected before returning it to service. Do not tighten or repair a hot pipe.
Communication / remote controlRecord the message and version. Have harness and protocol confirmed. For GSM, check the module and network availability with the installer.

Record the exact code before clearing it. Stop and allow cooling, check the power supply under load, then ducts and the fluid circuit. Correct the cause before a supervised test. A repeated fault requires workshop service.

11 Fault-code table - AIR

Source PDF pages: 9

Table for the controller/ECU of this family. The same number may have a different meaning on another revision.

11 Fault-code table - AIR
CodeMeaning
00Missing or lost communication
10 / 12Ignition failure / lockout by code
20 / 24Flameout
30Voltage too high
31Voltage too low
40 / 41 / 42Overheat or abnormal temperature by code
50 / 51Flame detection / sensor circuit
52 / 53Temperature sensor / circuit / limit
65 / 66 / 67 / 68 / 69Temperature sensor / circuit / limit
70 / 71Metering pump circuit
80 / 81 / 82 / 83 / 84 / 85Blower: circuit, speed or start
90 / 91 / 92 / 93Glow plug / circuit / version
A2 / A4Overheat or abnormal temperature by code
A9Abnormal power interruption
B4 / B5Temperature sensor / circuit / limit
C0 / C1Auxiliary output/equipment circuit
C4 / C5Controller circuit
D0 / D1ECU / memory
D3Maintenance requested
E0 / E1 / E2 / E3Ignition / glow / flame monitoring
EEUnidentified fault

12 Parts, kits and purchasing

Source PDF pages: 9, 10, 11

Order by part number and variant. Drawing callouts are not SKUs. Check voltage, fuel and connector before replacement. A complete-system reference is not a maintenance kit.

12 Parts, kits and purchasing
Reference / purchaseCatalogue description
AT0003Fuel Line Adapter 90' 7.5mm to 4.5mm
AT1028Heat exchanger grommet
AT10351TEMPERATURE EXTERNE SENSOR
AT10355Heater non-plateau to plateau adapter cable
AT1037Air duct 60mm*1m
AT1040Heater base gasket
AT1048Fuel line clamp φ12-14mm
AT104897Fuel Tank, 10L, 304 SS-2
AT104898Fuel Tank, 10L, 304 SS
AT1049Air duct clamp
AT1050Air diffuser (grille)
12 Parts, kits and purchasing
Reference / purchaseCatalogue description
AT1056Heater mounting plate
AT10561Foam mounthing plate
AT10562Mounting Plate L-shaped
AT10563Non return valve
AT10564Silicone Heat Resistant Sleeve, 22 mm, 1 m
AT10565Silicone Heat Resistant Sleeve, 22 mm, 20 m
AT10566Stainless Steel Fuel Tank 10L Gasoline Storage for Parking Heater
AT10567Stainless Steel Thru Hull Fitting, 22 mm, 90° Base, Angled Connector, Boltless
AT10568harness fuel pump wire cable
AT10569T-Joint, 60 mm
AT1057Self-drilling self-tapping screw ST5.5×25
AT10570Air Duct Connector, 60-90 mm
AT10571Air Duct Elbow Connector, 60 mm
AT10572Air Duct Straight Connector, 60 mm
AT10573Air Duct Y, 60 mm
AT10574Air Ducting, 60 mm, 5 m Length
AT10575Air Outlet with Adjustable Louvers, 60 mm
AT10576Mounting Bracket AIR HEATER
AT1058Intake grille
AT1060Reducing tee 10-6-10mm
AT1146FUEL TANK 10, PLASTIK
AT1155Muffler
AT1158Fuel pump 12V
AT1160Fuel pump damper
AT1161Fuel pump support
AT1166Nut M6
AT1167Flat washer 6mm*12mm
AT1169Fuel filter
AT1170Fuel line φ5×2.0mm L1m
AT1171Fuel line φ4mm×φ1.5mm L6m, clear
AT1172Fuel line coupling 3.5*9.5*40mm
AT1173Fuel line coupling 4.1*10.5*40mm
AT1174Fuel line clamp φ8-10mm
AT1175Fuel line clamp φ9-11mm
AT1180Air inlet pipe 20.5 x 24mm x L900mm
AT1181Air inlet pipe strap
AT1183Exhaust pipe
AT1184Exhaust pipe strap
12 Parts, kits and purchasing
Reference / purchaseCatalogue description
AT1185Exhaust pipe clamp 24-28mm
AT1189Fuel pickup tube
AT119105Fuel Pump Connector
AT119106Fuse, 24V (15A)
AT119107Fuse, 12V (20A)
AT119108Fuse Base
AT119109Fuse Base 2
AT1192Digital control switch, GSM compatible
AT15001Diagnostics USB Cable
AT4003T4000 MAINTENANCE KIT 12V DIESEL
AT4004T4000 MAINTENANCE KIT 12V GASOLINE
AT4005T4000 Heater Only diesel 12v
AT4006T4000 Heater Only gasoline 12v
AT4009T4000 Top Cover
AT4010T4000 Supply side hood
AT4013T4000 Heat exchanger
AT4014T4000 Blower motor assembly 12v
AT4018T4000 Burner assembly 12v - DIESEL
AT4019T4000 Burner assembly 12v - Gsoline
AT4020T4000 ECU 12v diesel
AT4022T4000 ECU 12v gasoline
AT4023Cabin air impeller
AT4024T4000 Blower gasket
AT4025T4000 Burner gasket
AT4026T4000 Overheat sensor
AT4027Blower motor support frame
AT4029T4000 Glow pin 12v
AT4031T4000 Wiring harness 12v (20a)
ATL4001T4000 Heater Kit, Air Heater, 4kw, 12v, Diesel, Controller LCD - BT
ATL4002T4000 Heater Kit, Air Heater, 4kw, 12v, Gasoline, Controller LCD - BT
ATM001003VATIRO T4000 Instruction Manual

Records and support

Date / hours: __________________ Work / parts: __________________

Keep the invoice, SKU, serial number and history. For assistance, provide a nameplate photo, code and symptom. ATLOSON support